The breakage function Numerical Example

 

Problem Statement:

The breakage function in a crusher machine is given by:

B(x:y)=0.3(xy)0.45+0.7(xy)3.2B(x:y) = 0.3 \left(\frac{x}{y}\right)^{0.45} + 0.7 \left(\frac{x}{y}\right)^{3.2}

If size class 2 has mesh sizes boundaries 13.4 cm and 9.5 cm and size class 5 has boundaries 7.50 cm and 5.60 cm, calculate b52

Solution:

Calculate b52b_{52}, the breakage distribution from size class 5 to size class 2, where:

  • Size class 2 has mesh size boundaries D2=13.4cmD_2 = 13.4 \, \text{cm} and D3=9.5cmD_3 = 9.5 \, \text{cm},
  • Size class 5 has mesh size boundaries D5=7.5cmD_5 = 7.5 \, \text{cm} and D6=5.6cmD_6 = 5.6 \, \text{cm}.

The formula for calculating bijb_{ij} is:

bij=B(Di1:dpj)B(Di:dpj)b_{ij} = B(D_{i-1}: d_{pj}) - B(D_i: d_{pj})

Where:

  • dp2=13.4+9.52=11.28cmd_{p2} = \frac{13.4 + 9.5}{2} = 11.28 \, \text{cm} (the average size in size class 2).

Solution:

Substitute the given breakage function into the formula for b52b_{52}:

b52=0.3(7.511.28)0.45+0.7(7.511.28)3.20.3(5.611.28)0.450.7(5.611.28)3.2b_{52} = 0.3 \left(\frac{7.5}{11.28}\right)^{0.45} + 0.7 \left(\frac{7.5}{11.28}\right)^{3.2} - 0.3 \left(\frac{5.6}{11.28}\right)^{0.45} - 0.7 \left(\frac{5.6}{11.28}\right)^{3.2}

Let us calculate this step by step.

The calculated value of b52b_{52} is approximately 0.1403.

This represents the fraction of particles in size class 5 that break into size class 2.

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